University of Bayreuth, Press Release No. 83/2022 - 24 May 2022

New Bayreuth ERC project: Optimized films from recycled plastic waste reduce energy consumption for cooling

Reducing energy consumption caused by cooling systems and reducing plastic waste in the environment are key requirements for a sustainable economy. In a research project on novel functional films, Bayreuth-based physical chemist Prof. Dr. Markus Retsch aims to tackle both problems simultaneously: In the future, plastic waste is to be processed into large-area films that can cool without the need to supply energy from outside. The project is funded by the Proof of Concept Grants programme of the European Research Council (ERC) with around 150,000 euros.

Plastic products are indispensable in many sectors of the economy today – be it food packaging, lightweight construction, or medical technology. Nevertheless, comprehensive recycling and upcycling have not yet become established. As a result, a large proportion of plastic waste is still incinerated or disposed of in the environment. At the same time, about 15 percent of global energy consumption is caused by cooling systems: a share that is expected to increase, primarily due to climate change. However, new technology can counteract this development: passive daytime cooling. It avoids heating by solar radiation and, at the same time, emits ambient heat without the need for an external energy supply.

Passive daytime cooling does not absorb solar radiation and emits thermal energy into space. Materials with passive cooling properties could be used on awnings, blinds or roofs.  Picture: Daniela Leitner.

In the ERC-funded project called "CoolChips", Prof. Dr. Markus Retsch and his Bayreuth postdoc Dr. Qimeng Song are going to develop large-area films from plastic waste, such as potato chip bags. These could be used as advanced materials on roofs, blinds, and awnings, for example, to cool residential or office buildings or even car parks. 

"Passive daytime cooling requires materials with special optical properties: They must not absorb sunlight in the wavelength range between 0.3 and 2.5 micrometers but must scatter or reflect all solar radiation in this wavelength range. In the range between 8 and 12 micrometers, on the other hand, they must emit their thermal energy as efficiently as possible in the direction of space. This is because only light in this narrow window can transmit through the atmosphere and escape into space," says Retsch, who holds a chair in physical chemistry at the University of Bayreuth.

Researchers have already developed numerous materials to explore and demonstrate the potential of passive daytime cooling. Many of them have a metallic back coating. The Bayreuth project builds on the knowledge gained with these materials: Aluminium laminates are commonly used composite materials for food and disposable packaging. They consist of several layers that are impermeable to oxygen and moisture. These metal-containing polymer films are industrially produced in large quantities in the form of small-particle products, such as bags for potato chips. Unfortunately, they pose significant problems for today's standard recycling technologies because aluminium contaminates the recycled polymers. At the same time, however, aluminium laminates contain a layer that reflects sunlight, making them attractive for passive cooling technologies.

The reflective inside of chip bags can be used to develop materials for passive daytime cooling. Photo: Dominik Benke.

Therefore, the Bayreuth research team wants to use aluminium laminates produced as small-area foils as starting materials: First, the recycled laminates are processed into large-area foils. Then, their optical properties are to be modified using special coating techniques so that they are optimally suited for passive daytime cooling.

Dr. Qimeng Song and Prof. Markus Retsch (from left) developed the project idea for CoolChips. Together, they now want to put the idea into practice. Photo: Dominik Benke.

"If the novel films can be produced on a large scale, they can inspire a wide range of new applications for the cooling management of buildings, air-conditioning systems, and other infrastructure. This can significantly impact comfortable living spaces and reduce the energy consumption caused by cooling systems," Retsch says.

For his research project "VISIRday", the Bayreuth-based physical chemist was awarded an "ERC Starting Grant" by the European Research Council in 2016. As part of this project, he worked intensively on passive daytime cooling and laid the conceptual foundations for developing the necessary materials. With the new "Proof of Concept Grant", also awarded by the ERC, he will now harness these findings for innovative applications. This is a funding programme where only those scientists who have already received an ERC grant can participate.

Prof. Dr. Markus Retsch

Prof. Dr. Markus Retsch

Physical Chemistry I
University of Bayreuth

Phone: +49 (0)921 / 55-3920

Christian Wißler, Wissenschaftskommunikation

Christian Wißler

Deputy Press & PR Manager, Research Communication
University of Bayreuth

Phone: +49 (0)921 / 55-5356